Static CIP

Introduction To Static CIP

Cleaning In Place (CIP) systems, are defined as equipment and techniques to allow cleaning of process equipment without dismantling or manual cleaning with minimal operator involvement.

We are exceptionally proud at Suncombe knowing that our founder pioneered the technology of CIP in the 1950’s. Suncombe CIP Systems have been supplied for over 60 years and are used throughout the world in many different industries and sectors. This has given us a wealth of experience in design and manufacture enabling us to produce the most effective and efficient solutions for our clientele.

Product Range

We offer multiple CIP variants to suit our client’s requirements, each offering unique and key benefits:

PureCIP – Our ASME BPE Specification build for full validation, utilised worldwide by the biopharmaceutical industry. Read more>

CIPOne – Utilising standard pre-approved modules, the CIPOne variants is a fully modularised system that offers an economic solution to CIP whilst maintaining the quality of build and operation that Suncombe clients expect entry. Read more>

CIP+Plus – Our Sanitary specification build, used throughout the world in the Dairy, Food, Beverage, Cosmetics, Personal Care and other Processing Industries. Read more>

Satellite – Specifically developed for clients who have existing CIP tanks and for export markets where CIP tanks are supplied locally.

Speak to a static cip specialist

Speak to a static cip specialist

Static CIP: Streamlining Cleaning Processes for Enhanced Efficiency and Product Quality

In industries that require stringent cleanliness and hygiene standards, such as food and beverage, pharmaceuticals, and biotechnology, effective cleaning processes are essential. Static CIP (Clean-In-Place) systems have revolutionized the way equipment and piping systems are cleaned, offering a reliable and efficient method that minimizes manual intervention and ensures optimal cleanliness.

Static CIP systems are designed to clean and sanitize equipment and piping systems in place, without the need for disassembly. This eliminates the time-consuming process of dismantling and reassembling components, reducing downtime and increasing overall operational efficiency. By utilizing automated cleaning cycles, these systems significantly streamline the cleaning process, allowing for continuous production and minimizing disruptions.

One of the primary advantages of static CIP systems is their ability to reach and clean intricate and hard-to-reach areas within equipment and piping systems. They employ a combination of cleaning agents, temperature, and flow rate to remove stubborn residues, contaminants, and biofilms that may accumulate on surfaces. This thorough cleaning ensures the elimination of potential sources of contamination and minimizes the risk of product defects or compromised quality.

Static CIP systems offer precise control over critical cleaning parameters, such as temperature, concentration of cleaning agents, and contact time. This enables manufacturers to customize and optimize the cleaning process according to the specific requirements of their equipment and products. By fine-tuning these parameters, manufacturers can achieve consistent and reliable cleaning results, enhancing product quality and ensuring compliance with regulatory guidelines.

Furthermore, static CIP systems are designed to minimize water and chemical usage, reducing the environmental impact and operating costs associated with cleaning processes. They employ efficient cleaning techniques, such as recirculation, sequential cleaning steps, and targeted spray patterns, which optimize the use of resources. By minimizing water and chemical waste, static CIP systems contribute to sustainable manufacturing practices and support environmental stewardship.

Static CIP systems also incorporate advanced monitoring and control systems to ensure the effectiveness of the cleaning process. They are equipped with sensors, probes, and automated feedback loops that continuously monitor critical parameters during cleaning operations. This real-time monitoring allows for immediate adjustments and corrective actions if any deviations or issues are detected. 

Additionally, static CIP systems provide comprehensive data logging and reporting capabilities, enabling manufacturers to maintain detailed records of cleaning cycles for quality control and regulatory compliance purposes.

In conclusion, static CIP systems have transformed the cleaning processes in industries that prioritize cleanliness and hygiene. By offering automated, efficient, and precise cleaning capabilities, these systems enhance operational efficiency, improve product quality, and ensure compliance with stringent regulatory standards. 

Implementing static CIP systems allows manufacturers to streamline their cleaning processes, reduce downtime, and optimize their overall production output. Invest in static CIP systems today to unlock the benefits of enhanced efficiency and product quality in your manufacturing operations.

BUILD DEMOnstration VIDEOS

Standardised Models

We can offer a range of standardised systems built to a specification to suit your needs. Each of the below CIP Systems can be specified to one of our variants

Reference

Tank Capacity Litres

Flowrate Litres per minutes

Head Pressure Bar

Dimensions A (mm)

Dimensions B (mm)

Dimensions C (mm)

CIP System™ 600

600

0-100

1-5

1,200

2,000

1,000

CIP System™ 1000

1,000

0-250

1-5

2,000

2,000

1,000

CIP System™ 2200

2,000

0-500

1-5

2,500

2,000

1,250

CIP System™ 3400

3,400

0-1,000

1-5

3,000

2,000

1,500

CIP System™ 5000

4,500

0-1,250

1-5

3,000

2,000

2,000

CIP System™ 10000

10,000

0-1,250

1-5

4,000

2,000

2,200

Key Features


SIP

SIP capabilities available in all of our Mobile CIPs. The sterilisation of production equipment carried out by the means of superheated steam.

ATEX

ATEX versions are available for solvent use and/or aqueous use in zoned areas.


HYGIENIC COVERS

Optional stainless steel covers can be fitted

HYGIENIC VARIABLE SPEED DRIVE

Pumps and Mixers can be controlled via the4 Hygienic variable speed.

CHEMICAL DOSING SYSTEMS

Includes dosing confirmation which can be incorporated within any recipe step at any concentration


INLET WATER SUPPLIES

Different purities of water from WFI (water from injection to towns water)

AUTOMATION LEVELS

Our versatile automation systems allow you to build your own recipes from pre-commissioned steps in any order

1CFR11 ELECTRONIC RECORDS AND BATCH REPORTS

All Records and reports will comply to 21CFR11

VESSELS

All vessels are designed PED directive


CONTAINERISED SYSTEMS

All our systems can be containerised if required

OEM

We have a range of suppliers for each component, therefore prices can be flexible to meet your needs

ANALYTICAL INSTRUMENTATION

High quality analytical and process instrumentation

TOUCHSCREEN HMI

Operator Friendly and intuitive system

Manufacturing Standards

Business Practices

Welding Standards

  • BS EN 10204 – 3.1

  • BS EN ISO 9606-1:2013

  • BS EN ISO 15614-1:2004+A2:2012

Testimonials